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Content

Welding

Welding


SAFE WORK PRACTICES IN WELDING

This program will assist students in identifying the work-specific hazards associated with welding including electrical safety, light and heat, confined spaces, manual handling, and metal fumes and gases.

Units Of Competency:
CPCPCM2043A - Carry out WHS requirements
AURVTW2003 - Carry out gas metal arc welding procedures
CPCCOHS1001A - Work safely in the construction industry.

DVD (With English Subtitles, CD-ROM) / 2014 / (Senior Secondary to Professional) / 21 minutes

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SHIELDED METAL ARC WELDING: PREPARATION & SAFETY

This presentation features Pete Stacener, Chairperson, Industrial Technology Department, Program Coordinator and Professor of Welding Technology at South Plains College. Follow along as he explains the preparation and safety as it applies to shielded metal arc welding. After an introduction, Pete covers safety and equipment before moving into electrode selection and classification. Also covered is base metal preparation, types of joints and welds as well as the essentials of a good weld. We finish up with how to strike and arc and a section covering a pad of beads.

DVD / 2013 / 58 minutes

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WELDING BLUEPRINTS & SYMBOLS

Understanding how to read a blueprint and the symbols one contains is a vital component to constructing a welding project. This PowerPoint presentation focuses on blueprints and how they are read. Building symbols and welding symbols, as well as wel

CD-ROM (Win, PowerPoint Presentation (57 slides)) / 2013

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WELDING INSPECTION & TESTING

This presentation features Pete Stracener, Chairperson, Industrial Technology Department, Program Coordinator and Professor of Welding Technology at South Plains College. Follow along as he explains the importance and processes of welding inspection, types of welding defects and discontinuities, preparation of welder qualification test plates and performance of the guided bend tests on the test coupons.

DVD / 2013 / 74 minutes

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WELDING SHOP SAFETY

When preparing to work in any welding shop, it is important for both students and instructors to be familiar with hazards and safety precautions in the shop. This production will address all aspects of shop safety, from the causes of the most common accidents in the shop to material handling safety to personal protective equipment. Follow along with Pete Stracener, Chairperson, Industrial Technology Department, Program Coordinator and Professor of Welding Technology at South Plains College, as he discusses shop safety.

DVD / 2013 / 68 minutes

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WELDING PROCESSES AND FUNDAMENTALS: GAS METAL ARC WELDING (GMAW)

Also referred to as "MIG" (metal inert gas) welding, GMAW creates an arc with a solid wire fed through a MIG gun and melted to form a weld. This video guides students through the basics of gas metal arc welding, which is often used in automotive, structural, and production manufacturing. Helping students identify the correct duty cycle for the job at hand, the video explains the function and specifications of the electrode or "filler wire" as well as the other GMAW tool components. Safety, transfer modes, general set-up procedures, laying and reading beads, and other topics are featured. A troubleshooting segment helps deal with problems like an erratic puddle, excessive spatter, porosity, poor penetration, and excessive penetration, with advanced GMAW techniques also explored.

DVD / 2012 / 20 minutes

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WELDING PROCESSES AND FUNDAMENTALS: GAS TUNGSTEN ARC WELDING (GTAW)

GTAW is also known as "TIG" or tungsten inert gas welding, and uses a non-consumable electrode to make high-quality welds on both ferrous and non-ferrous metals. This video shows students how to properly and safely apply GTAW techniques. Pointing out tungsten's high melting temperature (the highest of any metal) and the general advantages of GTAW, the video explains AC or DC power source options as well as other system components, including the torch, foot switch, shielding gas, and ground clamp. Viewers learn how to select and prepare the right electrode (an AWS chart is illustrated), how to ensure safe working conditions, and how to set up the GTAW system for quality welds. An advanced segment covers joint types from butt to tee and helps troubleshoot problems like excessive tungsten wear, tungsten spitting, a porous weld, and an unstable arc.

DVD / 2012 / 23 minutes

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WELDING PROCESSES AND FUNDAMENTALS: OXY-FUEL AND PLASMA CUTTING

Preparing for a welding project usually involves cutting metal into specific shapes and pieces, a task that requires many of the same tools and know-how used in welding. This video serves as a basic guide to two popular heat-based cutting methods: oxy-fuel and plasma. Beginning with an overview of safety procedures, the video shows how to set up an oxy-acetylene system and demonstrates correct coupling distance, travel speed, torch angle, machine finishing, and other aspects of handheld cutting. Additional fuel choices are listed, too. The plasma segment includes a basic definition of what plasma is and how it is able to cut. Viewers learn the fine points of setting up and cutting with a plasma system and are given numerous tips and guidelines, from one- and two-hand torch manipulation to troubleshooting various problems.

DVD / 2012 / 20 minutes

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WELDING PROCESSES AND FUNDAMENTALS: SHIELDED METAL ARC WELDING (SMAW)

Often referred to as "stick welding," SMAW has been used for decades to weld most metals and alloys. This video helps students learn the basics of the SMAW method, in which the electrode is consumable and becomes part of the weld. Identifying critical system components, the video explains different power types and power levels and includes a discussion of DCRP, DCSP, and AC modes. It then shows how to choose the correct welding rod, make sure that all equipment and working conditions meet professional safety standards, set up the system to begin work, correctly lay a bead, and read or inspect a bead. A segment on advanced techniques looks at several types of joints-edge, corner, lap, and tee joints as well as various butt joints-in addition to root, fill, and cap passes. Solving the problem of arc blow is also covered.

DVD / 2012 / 24 minutes

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SAFETY AND TECHNOLOGY: WELDING SAFETY

This video covers the most important safety rules and protective equipment to use when performing MIG, TIG, arc, and gas welding. Welding helmets and their lens ratings, leather aprons and gloves, welding gas respirators, heat shields, and fire extinguishers are discussed, and various types of welders, including plasma cutters, are illustrated.

DVD / 2011 / 23 minutes

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MANUFACTURING INSIGHTS: ADVANCED ROBOTIC WELDING

This program uncovers the innovations that are expanding this process beyond robotic resistance spot welding and arc welding. We examine how more high-volume manufacturers of vehicle structures are using laser and hybrid welding to make fast, reliable welds.

DVD / 2007 / 42 minutes

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WORKSHOP SAFETY: WELDING CLASS

Shot in an actual class setting, Welding Class from Workshop Safety Series instructs both students and teachers about the dangers of welding, and how to avoid serious injury or death when working with welding equipment. Welders are exposed to extreme heat and hazardous situations on an everyday basis. This DVD teaches students how welders deal with these circumstances, as well as what makes a successful welder. Subjects Covered Include: What is welding?, Arc vs. Oxyacetylene welding, Electrical and gas hazards, Protective equipment, Safe equipment usage, Fire safety, Schooling/skills required for becoming a welder, Careers in welding.

DVD / 2007 / (Grades 7-12, College, Adults) / 16 minutes

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AUTO BODY REPAIR: WELDING

This DVD puts safety first as it explains how to use a MIG (GMAW) welder. Weld types, welder setup, destructive tests, and general welding techniques are covered. The causes of contact burnback, incomplete fusion, and other problems are identified.

DVD / 2005 / 23 minutes

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INTRODUCTION TO WELDING

Welders have a hand in assembling anything that is made with metal. The various welding processes and how to take necessary precautions when performing welding tasks are discussed in this informative video. Learn about the many career options that are open to welders.

Learning Objectives
1) Students will learn what welding is and why it's important.
2) Students will learn about the basic skills that all welders must possess.
3) Students will learn about the tools and equipment used for welding.
4) Students will learn safety rules to follow when welding.

DVD / 2004 / 17 minutes

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OXY-ACETYLENE SAFETY AND WELDING

Expert Dr. Billy Harrell, professor and chair of the division of Agricultural Sciences and Vocational Education at Sam Houston State University, provides visual interaction to learn the proper clothing, setup, safety, care and operation of equipment. This interactive presentation includes learning appropriate terminology, purpose and installation of each equipment piece. View step-by-step demonstrations of the proper way to turn on cylinders, set working pressures and adjust flames for different uses. Rods and fluxes utilized in welding and brazing, as well as methods for metal preparation, are discussed. Along with detailed safety instructions, six welds are performed- puddle, bead with a filler rod, butt-weld, lap-weld, T-weld and outside corner-welding different cuts and multi-pass fillet demonstrations.

DVD / 2004 / 120 minutes

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SHIELDED STICK METAL ARC WELDING

With Billy Harrell, Ph.D., Sam Houston State University

Shielded "Stick" Metal Welding covers welding safety (safety equipment, safe clothing, pre-welding check list), electrodes (E6011, E6010-DC electrode, E6011-AC/DC electrode, 3/32 inch electrode, 1/8 inch electrode, E7018 electrode, and more), nick break tests, metal identification (mild steel, carbon steel), spark tests, electrode angles (flat position, horizontal position, vertical up and down, overhead position), arc lengths, travel speeds and guided bend test. Dr. Billy Harrell also discusses the process of determining a good weld along with the "Eight Essentials of Good Welding." This DVD features printable quizzes and objectives, as well as hyperlinks leading to other useful welding resources on the Internet. A broad range of welding demonstrations, along with detailed explanations and narration complete this DVD and make it suitable for students of all welding levels.

DVD / 2004 / 60 minutes

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FUNDAMENTAL MANUFACTURING PROCESSES: WELDING

This program includes information on welding joint design, joint edge shape and preparation. This program then focuses on the array of welding processes, arranging them into two major categories:

  • Fusion welding processes
  • Solid-state welding processes

    • The fusion welding section begins with an examination of the four common groups of fusion processes: arc welding, resistance welding, laser beam welding, and electron beam welding.

    The arc welding section features the six most common arc welding processes: shielded metal arc welding, submerged arc welding, gas metal arc welding, flux-cored arc welding, gas tungsten arc welding, and plasma arc welding.

    The resistance welding processes section features the three most common methods of resistance welding: spot welding, seam welding, and projection welding.

    The solid-state welding processes section examines in detail both the friction welding and ultrasonic welding processes.

    DVD / 2003 / 29 minutes

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    VO/TECH INS AND OUTS: WELDING

    This fast -paced, entertaining, and intriguing series introduces several occupations in the vast career pathway of vocational and technical trades. Viewers are taken on a journey through many different facets of vocational interest areas including welding, masonry, electrical, residential construction, and HVAC. Each fifteen -minute program focuses on one of these particular trades and includes interviews with students preparing for each career and working professionals on the job. The programs carefully define how the participant began in the field, what the vocation means to them, educational requirements, immediate job opportunities, and how they envision the future of each particular occupation. The series serves as an introduction to the vast opportunities in vocational interest areas and the need for qualified workers in these lucrative occupations. Important contact information is also provided for students interested in finding out more about vocational training programs. These programs will serve as a valuable resource to excite and motivate prospective students to consider a career in these high -demand and financially rewarding occupations.

    DVD / 2001 / 15 minutes

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    INTRODUCTION TO WELDING: INTRODUCTION TO GAS METAL ARC WELDING AND FLUX CORE WELDING

    There are a lot of similarities between Gas Metal Arc Welding (MIG) and Flux Core Arc Welding, including the use of direct current to provide constant voltage. Viewers will also learn about the different types of electrodes wires used in each outfit. Wire feeders are demonstrated along with the spools that feed them - containing several hundred feet of electrode wire...allowing welders to make long continuous welds. Students see how to position the electrode and how to establish a good weld pool. As in all of the welding programs, safety practices are clearly demonstrated and explained.

    DVD / 1998 / 11 minutes

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    INTRODUCTION TO WELDING: INTRODUCTION TO GAS TUNGSTEN ARC WELDING

    Gas Tungsten Arc Welding or TIG welding presents special safety concerns. Viewers are warned of the suffocation hazards present when working with inert gases and why good ventilation is required. The program also provides an explanation of how TIG welding differs from other types of welding...in particular the use of non -consumable electrodes. Electrode leads, hoses, regulators, and collets are demonstrated and explained as well as the use of the post flow timer to protect the weld from contamination. Also discussed are using the correct collet set and electrode size and type needed for the job.

    DVD / 1998 / 11 minutes

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    INTRODUCTION TO WELDING: INTRODUCTION TO OXYFUEL WELDING

    This program very clearly explains and demonstrates the careful and safe method of using the combination of acetylene and oxygen gas cylinders. Pressure regulators, check valves, and hoses and fittings are demonstrated as well as torch tubes and tips. Clear instructions on ignition, use of the outfit, and shutting down are provided along with tips on flame adjustment and methods to direct it to the work area. Also demonstrated are various welding techniques and types of welds.

    DVD / 1998 / 14 minutes

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    INTRODUCTION TO WELDING: INTRODUCTION TO SHIELDED METAL ARC WELDING

    This program explains the differences between alternating current and direct current arc welding machines and shows how an electrical current melts electrodes to supply filler metal. Also demonstrated are electrode leads, workpiece leads, and electrode holders. Electrode sizing and its importance are explained. Set -up and shut -off instructions are shown step -by -step as well as how to use equipment safely. Uses of Shielded Metal Arc Welding are discussed and demonstrated.

    DVD / 1998 / 12 minutes

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    WELDING ROD MODEL BRIDGES

    This program examines the use of welding rods in the construction of model bridges. Starting with an introduction to basic engineering principles, viewers learn about the loads and forces which affect all structures. Key concepts such as live and dead loads, structural failure, and thrust lines are explained in detail, along with an examination of the five forces of compression, tension, shear, torsion, and bending. These principles are then put to the test as students construct model bridges, using a limited amount of materials, which are stress tested in competition. It's an exciting way to introduce the engineering principles of bridge building.

    DVD / 1993 / 15 minutes

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    INTRODUCTION TO WELDING (SHIELDED "STICK")

    With Dr. Billy Harrell, Sam Houston State University.

    This guide to welding basics will help students correctly and safely strike and maintain an arc, run a bead and make several types of basic welds. The featured expert offers insight and instruction on basic safety and operation techniques, common equipment, electrodes and metal identification.

    DVD / 1992 / 28 minutes

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    GAS METAL ARC WELDING

    With Billy Harrell, Ph.D., Sam Houston State University.

    The presentation focuses on the step-by-step safety procedures involved in setup and operation of the Gas Metal Arc (GMA) welder. Proper clothing, safety and equipment are discussed. Twelve welds (including butt weld, lap weld, T-weld, lace fillet, and others) are performed in both flat and vertical positions. Each weld is accompanied by expert narration and followed by discussion. The adjustment of shield gas flow, voltage control and wire speed control are discussed.

    DVD / 1991 / 54 minutes

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    GAS TUNGSTEN ARC WELDING

    Introduce your shop students to Gas Tungsten Arc (GTA) welding. Safety and attire is discussed. Then students are shown how to set up a GTA welder, assess current and amperage and adjust gas flow. Seven welds in the flat and vertical positions are shown. Procedures and weld demonstrations include maintaining a puddle, stringer beads, butt weld, T-weld, outside corner and multi-pass fillet. Each weld is accompanied by expert narration and is followed by a discussion.

    DVD / 1991 / 47 minutes

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    OXY-ACETYLENE WELDING & BRAZING

    Exceptional DVD footage provides viewers with a step-by-step demonstration of the proper way to turn on cylinders, set working pressures and adjust flames for different uses. Rods and fluxes utilized in welding and brazing, as well as methods for metal preparation, are discussed. Welds performed include a puddle, bead with a filler rod, butt-weld, lap-weld, T-weld and outside corner-weld. Tinning (brazing) and multi-pass fillet (bronze welding) are demonstrated. Each weld is accompanied by expert narration and followed by a weld evaluation.

    DVD / 1991 / 38 minutes

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    OXY-ACETYLENE WELDING: SAFETY & INTRODUCTION

    Welding students receive a thorough introduction to oxy-acetylene equipment necessary for successful welding and cutting. Live-action footage includes setup and safety; proper care of equipment; name, purpose and installation of each piece of equipment; and demonstration of the correct, safe way to set up a station for operation, including setting up working pressures.

    DVD / 1991 / 25 minutes

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    SHIELDED STICK METAL ARC WELDING I

    Begin with safety precautions, inspection of equipment and proper work clothing for welding. Then, see how to set up and adjust an AC/DC, a rectifier AC and a standard AC welder. Close-up footage of nine welds (including stringers, butt-weld, lap-weld, T-weld, multi-pass fillet) performed in a flat position are presented, as well as welding techniques in straight, crescent and up-and-back motions also are demonstrated. A veteran welding instructor discusses types of electrodes and corresponding uses and provides on-location audio instructions for welds, followed by an evaluation of each weld.

    DVD / 1991 / 45 minutes

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    SHIELDED STICK METAL ARC WELDING II

    Gain valuable information in the program concerning the shielded "stick" metal arc welding technique. Features on-location footage and performance of 13 welds, including horizontal stringer, horizontal butt, vertical down stringer, vertical up stringer, vertical down butt, vertical up butt, vertical up lace, vertical up, vertical up E7018, overhead stringer, overhead lap and overhead butt welds. Each weld is accompanied by expert narration and followed by discussion.

    DVD / 1991 / 27 minutes

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    SHIELDED STICK METAL ARC WELDING III

    Welding instruction is provided via live-action video footage. Features the "guided bend" and "nick-break" methods of testing welds. Includes preparation of metal for test samples, performing welds and preparation of specimens for testing. Tests are made and evaluated. Includes a summary of essentials for successful welding, including metal identification.

    DVD / 1991 / 27 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - BASIC WELDING METALLURGY I

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Basic Welding Metallurgy I focuses on:
  • Iron carbon system
  • Iron-iron carbide diagram
  • Diffusion
  • Effect of cooling rates and alloy addition on transformation
    •

    DVD / 1982 / 46 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - BASIC WELDING METALLURGY II

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Basic Welding Metallurgy II focuses on:
  • Iron carbon system
  • Iron-iron carbide diagram
  • Diffusion
  • Effect of cooling rates and alloy addition on transformation
    •

    DVD / 1982 / 18 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - CHEMICAL, METALLURGICAL & MECHANICAL TESTING OF WELDS I

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Chemical, Metallurgical and Mechanical Testing of Welds II focuses on:
  • Comparison of destructive and nondestructive tests
  • Chemical tests
  • Forms of corrosion
  • Testing for corrosion resistance
  • Metallographic tests
    •

    DVD / 1982 / 46 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - CHEMICAL, METALLURGICAL & MECHANICAL TESTING OF WELDS II

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society
    •

    DVD / 1982 / 29 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - CODES GOVERNING WELDING INSPECTION

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Codes Governing Welding Inspection focuses on:
  • Structural welding code
  • ASME boiler and pressure vessel code
  • Spot examination of welded joints
  • Duties of the inspector
  • ASTM standards
  • API standards
    •

    DVD / 1982 / 38 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - EDDY CURRENT INSPECTION, ACOUSTIC EMISSION, PROOF TESTS, PROOF TESTS & LEAK TESTS

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Eddy Current Inspection, Acoustic Emissions, Proof Tests and Leak Tests focuses on:
  • Eddy current inspection
  • Fundamentals
  • Inspecting welding pipe and tubing
  • Applications
  • Acoustic emissions
  • Types of emissions
  • Inspection of pressure vessels
    •

    DVD / 1982 / 28 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - MAGNETIC PARTICLE & RADIOGRAPHIC INSPECTION I

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Magnetic Particle and Radiographic Inspection I focuses on:
  • Magnetic particle inspection
  • Type of magnetizing current
  • Demagnetization
  • Interpretation of patterns
  • Nonrelevant indications
  • Radiographic sources
  • Detectable discontinuities
    •

    DVD / 1982 / 50 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - MAGNETIC PARTICLE & RADIOGRAPHIC INSPECTION II

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society
    •

    DVD / 1982 / 15 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - QUALIFICATION OF WELDING PROCEDURES, WELDERS & WELDING OPERATORS

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Qualifications of Welding Procedures, Welders and Welding Operator focuses on:
  • Welding procedure specifications
  • Joint designs
  • Welding positions
  • Heat input
  • Preheat and interpass temperatures
  • Removal of weld section for repair
  • Post heat treatment
    •

    DVD / 1982 / 51 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - THE METRIC SYSTEM,WELDING TERMS & SYMBOLS I

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Metric Systems, Welding Terms and Symbols I focuses on:
  • SI International system of units
  • Basic metric units
  • Welding terms and definitions
  • Welding positions
  • Elements of and construction of welding symbols
    •

    DVD / 1982 / 46 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - THE METRIC SYSTEMS,WELDING TERMS & SYMBOLS II

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Metric Systems, Welding Terms and Symbols II focuses on:
  • SI International system of units
  • Basic metric units
  • Welding terms and definitions
  • Welding positions
  • Elements of and construction of welding symbols
    •

    DVD / 1982 / 38 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - THE WELDING INPECTOR

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD The Welding Inspector focuses on:
  • Who is the welding inspector?
  • Qualifications
  • Code of ethics
  • Communications
  • Responsibilities
    •

    DVD / 1982 / 44 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - ULTRASONIC INSPECTION

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Ultrasonic Inspection focuses on:
  • Advantages
  • Limitations
  • Criteria for successful inspection
  • Test equipment
  • Techniques
    •

    DVD / 1982 / 53 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - VISUAL & LIQUID PENETRANT INSPECTION

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Visual and Liquid Penetrant Inspection focuses on:
  • Selection of NDT method
  • Relationship of welding processes
  • Discontinuities and inspection methods
  • Visual inspection prior to, during and after welding
    •

    DVD / 1982 / 38 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - WELD JOINT PREPARATION & TEMPERATURE CONTROL

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Weld Joint Preparation and Temperature Control focuses on:
  • Checks prior to weld joint preparation
  • Joint preparation check
  • Preheating and interpass heating
  • Post weld heating
  • Heating processes
  • Insulation of heated joints
    •

    DVD / 1982 / 42 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - WELDING, JOINING & CUTTING PROCESSES I

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Welding and Cutting Processes I focuses on:
  • Choosing the welding process
  • Imperfections and discontinuities
  • Oxyacetylene welding
  • Brazing
  • Arc-welding processes, SMAW, GMAW, FCAW, GTAW, SAW, stud welding, thermal and mechanical cutting
    •

    DVD / 1982 / 48 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - WELDING, JOINING & CUTTING PROCESSES II, PART 1

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Welding and Cutting Processes II, Part 1 focuses on:
  • Electrogas welding
  • Plasma arc welding
  • Resistance welding
  • Flash
  • Upset
  • Adhesive bonding
  • Percussion
  • Solid state electron and laser beam
  • Thermal
  • Welding of plastics
  • Soldering
    •

    DVD / 1982 / 46 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - WELDING, JOINING & CUTTING PROCESSES II, PART 2

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society
    •

    DVD / 1982 / 17 minutes

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    WELDING INSPECTION AND QUALITY CONTROL - WELDMENT INPERFECTIONS & DISCONTINUITIES

  • Designed for personnel working to become Certified Welding Inspectors
  • A fundamental course for new personnel and a refresher for more experienced personnel
  • Developed in cooperation with the American Welding Society

    • The DVD Weldment Imperfections and Discontinuities focuses on:
  • Classification of discontinuities
  • Base metal discontinuities
  • Methods of testing
  • Glossary of weld imperfections
    •

    DVD / 1982 / 51 minutes

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    ASSORTED WELDING TECHNIQUES

    This Microsoft PowerPoint presentation includes imbedded video clips, providing detailed examples and explanations by Dr. Billy Harrell of Sam Houston State University. This production guides students various aspects of detailed welding drawings and symbols, along with providing excellent explanation of metal transfer techniques, such as spray arc, globular, short circuit and pulse transfer.

    CD-ROM (Win, PowerPoint Presentation (28 slides)) /

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    OXYACETYLENE WELDING

    Shows student how to set up and use an oxyacetylene welding outfit following correct safety precautions. Describes the equipment, how to install cylinders, and how to connect gauges, hoses and torch. Demonstrates turning on, lighting and shutting down the unit. Describes basic welding procedures in detail, including brazing and using a cutting torch.

    DVD / 58 minutes

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    SHIELDED METAL ARC WELDING: AWS EDU-6 ENTRY LEVEL WELDER QUALIFICATION TEST

    This presentation features Pete Stacener, Chairperson, Industrial Technology Department, Program Coordinator and Professor of Welding Technology at South Plains College. Follow along as he explains and demonstrates the entry level welder qualification test for shielded metal arc welding. Provided are step-by-step procedures and guidelines on how to properly and safely create a bend test specimen. Examples of tacking the backing strip to the plate, cleaning between passes, preparing a root and face specimen, as well as how to properly conduct a guided bend test are provided in this insightful presentation.

    DVD / 38 minutes

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    WELDING - BRAZING AND BRAZE WELDING

    This comprehensive training program train in the theory and practice of various welding and cutting techniques.
  • Capillary Action
  • Brazing Filler Metals and Fluxes
  • Equipment Set-Up
  • Brazing Aluminum
  • Braze Welding Cast Iron
  • Soldering Copper Pipe
  • Brazing Copper and Carbon Steel

    • This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

    DVD

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    WELDING - CUTTING: PLASMA-ARC AND AIR CARBON-ARC

    This comprehensive training program train in the theory and practice of various welding and cutting techniques.
  • Arc Cutting Processes
  • Air Carbon-Arc Cutting Equipment
  • Air Carbon-Arc Cutting Preparations
  • Air Carbon-Arc Gouging
  • Plasma-Arc Cutting Equipment
  • Plasma-Arc Equipment Setup
  • Plasma-Arc Cutting

    • This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

    DVD

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    WELDING - GENERAL TECHNIQUES AND SAFETY PRACTICES

    This comprehensive training program train in the theory and practice of various welding and cutting techniques.
  • Personal Safety Gear
  • Environment and Equipment Safety
  • Joint Preparation
  • Positions and Angles
  • Arc Length and Travel Speed
  • Depositing Beads
  • Positions and Techniques

    • This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

    DVD

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    WELDING - JOINT DESIGN AND SYMBOLS

    This comprehensive training program train in the theory and practice of various welding and cutting techniques.
  • Joint Design
  • Types of Joints
  • Fillet Welds
  • Groove Welds
  • Welding Symbols
  • Fillet Weld Dimensions
  • Groove Weld Dimensions

    • This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

    DVD /

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    WELDING - OXYGEN-FUEL GAS CUTTING

    This comprehensive training program train in the theory and practice of various welding and cutting techniques.
  • Equipment Set-Up
  • Setting Operating Pressures
  • Torch Operation
  • Performing a Straight Cut
  • Performing a Bevel Cut
  • Special Cutting Applications

    • This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

    DVD

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    WELDING - PRINCIPLES AND METALLURGY

    This comprehensive training program train in the theory and practice of various welding and cutting techniques.
  • Welding Processes
  • Properties of Metals
  • Determining the Properties of Metals
  • Identification of Metals
  • Effects of Welding
  • Preheating and Post-Heating

    • This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

    DVD

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    WELDING - PRINCIPLES AND TECHNIQUES OF MIG

    This comprehensive training program train in the theory and practice of various welding and cutting techniques.
  • MIG Welding Equipment
  • Equipment Set-Up
  • Transfer Methods
  • MIG Welding in the Vertical Uphill Position
  • MIG Welding in the Vertical Downhill Position
  • Welding Thick Aluminum

    • This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

    DVD

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    WELDING - PRINCIPLES OF TIG

    This comprehensive training program train in the theory and practice of various welding and cutting techniques.
  • The TIG Electrical System
  • Electrical Settings
  • The TIG Shielding System
  • Adjusting the Flow Rate
  • TIG Electrodes
  • The TIG Torch
  • The TIG Weld

    • This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

    DVD

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    WELDING - SHIELDED METAL-ARC STRUCTURAL AND PIPE WELDING

    This comprehensive training program train in the theory and practice of various welding and cutting techniques.
  • Performing a Weld using the Inverted V Technique
  • Preparing a Pipe Joint for Welding
  • Pipe Welding Positions
  • Pipe Welding
  • Performing a Weld Using the Whip and Pause Technique
  • Performing a Weld Using the Inverted T Technique

    • This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

    DVD

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    WELDING - SHIELDED METAL-ARC WELDING PRINCIPLES

    This comprehensive training program train in the theory and practice of various welding and cutting techniques.
  • Welding Safety
  • Electrodes
  • Welding Equipment
  • Striking an Arc
  • Performing a Practice Weld
  • Finishing a Weld

    • This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

    DVD

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    WELDING - TIG STRUCTURAL AND PIPE WELDING

    This comprehensive training program train in the theory and practice of various welding and cutting techniques.
  • Welding Aluminum
  • Welding Stainless Steel
  • Welding Carbon Steel Pipe
  • Preparing Stainless Steel Pipe
  • Welding Stainless Steel Pipe
  • Welding Carbon Steel Pipe in the 6g Position

    • This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

    DVD

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    WELDING - WELD DEFECTS: CAUSES AND CORRECTIONS

    This comprehensive training program train in the theory and practice of various welding and cutting techniques.
  • Removing a Defective Weld
  • Overlapping, Undercutting, Distortion, and Warpage
  • Cracks, Craters, Porosity, and Inclusions
  • Burnthrough, Inadequate Penetration, and Incomplete Fusions
  • Brittle Welds, Arc Strike, and Excessive Splatter
  • Visual and Dye Penetrant Examinations
  • Nondestructive Examinations

    • This program is excellent both for the training of welders and for the multi-craft training needs of process and manufacturing facilities.

    DVD

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    WELDING AND JOINING SYMBOLS

    Methods of welding; Joints; Welds; Symbols for welds; Assembled welding symbol; Placement of welds

    DVD / 16 minutes

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    WELDING SAFETY

    "Welding Safety" remind employees that there are indeed a number of hazards associated with welding, and provide the information they need to work safely when involved with welding operations. Topics covered in these products include:

  • Getting "authorization" for welding operations.
  • Sparking and the risk of fire.
  • Guards and protective barriers.
  • Hazardous fumes and ventilation.
  • The use of respirators.
  • Eye protection, including helmets, filters, glasses and goggles.
  • Using other personal protective equipment.
  • Inspecting welding equipment.
  • Proper safety procedures.
    •

    DVD / 14 minutes

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    ***Price on web-site may not be current and is subject to modification by quotation***


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